Rheonics  

3 Sugar Creek Center Blvd
Sugar Land,  TX  77478

United States
713-955-7305
https://rheonics.com/
  • Booth: 1209

Rheonics offers inline, process viscosity and density sensors for reservoir fluid, drilling fluids, completion fluids, produced water and downhole deployment - real-time measurement with no moving parts. HPHT operation to 30Kpsi and 600°F. Booth 1209.


 Products

  • TCM – Temperature Control Modules
    <p><span>Rheonics TCM is a line of compact temperature control modules designed for precise fluid viscosity and density measurement at configurable temperature setpoints using Type-SR sensors (SRV and SRD) or DVM sensors. </span></p><p><span>Perfect for laboratory and mobile in-field testing in oil & gas applications, the TCM provides static fluid thermal profiling, calibration verification, auto-sampling systems, high-pressure, high-temperature analysis, and fluid quality control with small sample volumes. One of their main benefits is the thermal uniformity that they achieve around the sensing element, leading to high accuracy and precise viscosity and density measurements. </span></p><p><span>Depending on the variant, it can be used with a built-in heating and cooling module or through an external bath source.</span></p>...

  • RPS InkSight – Multi-Station Viscosity Control System
    <p><span>Rheonics RPS InkSight is a multi-station viscosity control solution designed for flexographic, gravure, and corrugated printing presses, as well as high-precision industrial coating lines. </span></p><p><span>Powered by the inline SRV viscometer and proprietary ColorLock™ software with Level 5 Predictive Tracking Control, InkSight maintains ink viscosity within ±0.5 cP—delivering up to 100x higher precision than traditional efflux cups. This enables tight color consistency to spectrophotometer standards, drastically reduces setup time, and minimizes solvent, pigment, and ink waste.</span><br /><br /><span>The system features robust 316L stainless steel sensors with no moving parts or maintenance, automated solvent dosing, and smart wash detection, and more.  </span></p>...

  • RPS SlurryTrack – Slurry Viscosity & Density Control System
    <p><span>Rheonics RPS SlurryTrack is an automated viscosity and density control system engineered specifically for ceramic slurries, investment casting shell rooms, and industrial mixing. </span></p><p><span>Powered by the inline SRV viscometer or SRD density meter and integrated with Level 5 Predictive Tracking Control, SlurryTrack replaces manual, subjective efflux cup sampling with real-time, continuous measurement. It automatically controls diluent and binder dosing to maintain precise setpoints, ensuring consistent coating thickness, superior surface finish, and minimal casting scrap.</span><br /><br /><span>The system features robust 316L stainless steel sensors with balanced torsional resonators, unaffected by tank agitation or flow. Featuring an intuitive touchscreen HMI and seamless PLC/SCADA integration via Modbus and PROFINET, SlurryTrack enables zero-maintenance, operator-independent slurry management.</span></p>...

  • RPS PaintTrack – Automated Paint & Coating Viscosity Control System
    <p><span>Rheonics RPS PaintTrack is an inline viscosity control system engineered for industrial painting lines, automotive finish booths, and precision coating processes. </span></p><p><span>Driven by the inline SRV viscometer and Level 5 Predictive Tracking Control, PaintTrack eliminates manual cup sampling by delivering continuous, real-time viscosity control within tight tolerances. It automatically manages solvent dosing to compensate for temperature and environmental shifts, guaranteeing uniform film thickness, flawless surface finish, and reduced paint and solvent waste.</span><br /><br /><span>Featuring hermetically sealed 316L stainless steel sensors, the system is immune to line pressure variations and flow conditions. With an intuitive touchscreen HMI, automatic solvent flushing, and direct integration into plant control networks (Modbus, PROFINET, Ethernet/IP), PaintTrack enables fully autonomous paint shop management.</span></p>...

  • RPA – Retractable Probe Assembly
    <p><span>Rheonics RPA is a retractable probe insertion mechanism designed for safe inline installation and removal of SRV viscometers and SRD density and viscosity meters without shutting down pipelines, tanks, or process loops. It enables maintenance, cleaning, or replacement without stopping production. It's rated for up to 40 bar during operation, though manual retraction and insertion must be done at ambient pressure.</span></p><p></p><p><span>The system is especially useful for piggable lines, since retracting the probe clears it from the pigging path — a faster alternative to full removal — allowing reinsertion once pigging is complete. It also supports in-situ or external inspection and cleaning of the probe while the process continues running, helping maintain performance without interrupting operations.</span></p>...

  • Stargate – Inline High-Frequency Viscosity Sensor
    <p><span>Rheonics Stargate is a high-frequency inline viscosity sensor engineered for continuous rheological monitoring in high-viscous, high pressure, dynamic, and challenging industrial fluid applications such as polymer extrusion or injection.</span><br /><br /><span>Designed with Rheonics' balanced torsional resonator technology, Stargate measures dynamic viscosity without flow obstruction, pressure drops, or moving parts susceptible to wear and clogging. Its high-frequency sensing element delivers fast responsiveness and superior noise rejection in turbulent, multi-phase, and high-velocity process lines.</span><br /><br /><span>Constructed in robust 316L stainless steel Stargate withstands severe pressure and temperature conditions. Smart sensor electronics with native 4–20 mA, Modbus, HART, and PROFINET communication or other communication protocols available through external converters, enable direct integration into plant control systems for real-time process optimization.</span></p>...

  • SLS SlurrySense – Inline Slurry Viscosity Sensor with CleanWave
    <p><span>Rheonics SLS SlurrySense measures slurry viscosity and density continuously in sticky slurry streams. Designed with Rheonics' balanced torsional resonator technology, its robust probe is unaffected by flow rate, severe vibration, or mounting orientation, with no moving parts or gaps to wear, or clog.</span></p><p><span>Integrated with Rheonics' CleanWave technology, the sensor actively prevents fouling and material buildup on the active probe surface. The SLS probe is built in 316L stainless steel and offers intrinsically safe certification (ATEX, IECEx, HazLoc). It's electronics provide native 4–20 mA, Modbus, HART, and PROFINET for direct control system integration or other communication protocols available through external converters, enabling automated slurry management and precise dosing.</span></p>...

  • SRD – Inline Density Meter & Viscometer
    <p><span>Rheonics SRD measures density, viscosity (dynamic and kinematic), and temperature simultaneously from a single probe, installed directly in active mud systems, cement slurries, and frac and completion fluids. Its balanced torsional resonator is unaffected by flow rate, vibration and mounting orientation, and has no moving parts to wear or clog, so readings stay reliable on the rig floor and in the field, with no routine recalibration.</span></p><p><span>The SRD probe can be rated up to 285 °C and 1500 bar, built in 316L stainless steel or Hastelloy C22 for sour service, and available with intrinsically safe certification for hazardous areas, including ATEX, IECEx and HazLoc. Smart sensor electronics allow the addition of specific gravity and concentration mathematical models. While native 4–20 mA, Modbus, HART, PROFINET, among other protocols, enable direct integration to existing rig and plant control systems, enabling automated fluid management, earlier detection of kicks and losses, and tighter chemical dosing.</span></p>...

  • SRV - Inline Viscosimeter
    <p><span>Rheonics SRV measures viscosity (dynamic and kinematic) and temperature simultaneously from a single probe, installed directly in EOR polymer solutions, frac fluids and friction reducers, chemical injection lines, and crude and heavy oil streams. Its balanced torsional resonator is unaffected by flow rate, vibration and mounting orientation, and has no moving parts to wear or clog, so readings stay reliable on the rig floor and in the field, with no routine recalibration.</span></p><p><span>The SRV probe can be rated up to 285 °C and 1500 bar, built in 316L stainless steel or Hastelloy C22 for sour service, and available with intrinsically safe certification for hazardous areas, including ATEX, IECEx and HazLoc. Smart sensor electronics allow the addition of temperature-compensated viscosity and concentration mathematical models. While native 4–20 mA, Modbus, HART, PROFINET, among other protocols, enable direct integration to existing rig and plant control systems, enabling automated chemical dosing, blend verification, and early detection of wax, asphaltene and polymer shear degradation.</span></p>...

  • DVP – In-line HPHT Density & Viscosity Sensor
    <p><span>Rheonics DVP is an in-line, real-time density and viscosity sensor designed for continuous monitoring of oil & gas process fluids, including gases and LNG, among other industries and applications. Combining density, viscosity and temperature measurement in a single compact instrument, the DVP provides accurate and repeatable fluid property data under demanding process conditions, supporting process monitoring, optimization and control.</span></p><p><span>Its patented balanced torsional resonator is highly resistant to vibration, shocks, flow variations and challenging EMI environments, enabling reliable measurements in industrial installations. With full Titanium Grade 5 construction and hermetically sealed metal-to-metal process sealing, the DVP can operate at pressures up to 1,000 bar (15,000 psi) and temperatures up to 200 °C (400 °F), with custom configurations available for LNG applications. It measures density from 0–1.5 g/cc with an accuracy of 0.001 g/cc and viscosity from 0.2–300 cP with an accuracy up to 1% of the actual value. Compatible with Newtonian and non-Newtonian, single-phase fluids, with direct integration into PLC, IP, cloud and edge control systems.</span></p>...

  • CRYO-DVT – LNG Density, Viscosity & Temperature Sensor
    <p><span>Rheonics CRYO-DVT delivers simultaneous density, dynamic/kinematic viscosity, and temperature measurement engineered specifically for cryogenic Liquefied Natural Gas (LNG) transit, custody transfer, and storage. </span><br /><br /><span>Designed with Rheonics' balanced torsional resonator technology, CRYO-DVT operates continuously at extreme cryogenic temperatures down to -196 °C (-320 °F) and high pressures. With no moving parts, flow obstruction, or maintenance requirements, it eliminates measurement drift and withstands severe thermal shock and flow vibrations.</span><br /><br /><span>Certified for hazardous areas (ATEX, IECEx, HazLoc) and built in cryogenic-grade materials, CRYO-DVT integrates seamlessly via Modbus, HART, and PROFINET into LNG plant automation and custody transfer systems.</span></p>...

  • DVM – HPHT Density & Viscosity Sensor
    <p><span>Rheonics DVM sensor simultaneously measures density, viscosity, and temperature of liquids and gases under true high-pressure, high-temperature (HPHT) conditions (reservoir conditions), making it ideal for PVT studies, EOR research, and demanding oil & gas applications. Its patented balanced torsional resonator provides highly accurate, repeatable measurements with a measurement time of less than 4 seconds, while requiring less than 0.7 mL of fluid for simultaneous density and viscosity measurement.</span></p><p><span>Designed for reservoir conditions, the DVM probe can be configured for pressures up to 2,000 bar (30,000 psi) and temperatures up to 200 °C (400 °F), with full Titanium Grade 5 wetted parts for robust operation. The sensor measures Newtonian and non-Newtonian, single-phase fluids and delivers density measurements from 0–1.5 g/cc with an accuracy of 0.001 g/cc and viscosity from 0.2–300 cP with accuracy up to 1% of actual value. Its compact design integrates easily with existing PVT systems.</span></p>...

  • RHDV – HPHT Downhole Density & Viscosity Module with UHT Electronics
    <p><span>Rheonics RHDV is an ultra-compact, high-pressure, high-temperature (HPHT) sensor module engineered for downhole density, viscosity, and temperature measurement in LWD, MWD, and wireline tools. Operating up to 25,000 psi (1,700 bar) and 200 °C, the RHDV features an Ultra-High Temperature (UHT) electronics platform designed for seamless integration directly into tool strings. Powered by Rheonics' balanced torsional resonator, it delivers real-time downhole fluid characterization without moving parts to wear, jam, or drift under severe shock, vibration, or abrasive downhole conditions.</span><br /><br /><span>RHDV enables immediate fluid identification, viscosity and density profiling, and contamination monitoring during formation testing. By measuring fluid properties directly at reservoir conditions, it optimizes sampling decisions, reduces rig time, and improves formation evaluation accuracy in demanding offshore and onshore wells.</span></p>...

  • SDP – Sand Detector Probe
    <p><span>Rheonics SDP detects the presence and accumulation of sand and solids in real time, installed directly in desanders, separators, wellhead flowlines and production pipelines. Based on the same balanced torsional resonator technology, it has no moving parts to wear, clog or foul, so it keeps working in abrasive, high-pressure production streams with zero maintenance or servicing.</span></p><p><span>The SDP probe can be rated up to 285 °C and 1500 bar (20,000 psi), built in 316L stainless steel, and available with intrinsically safe certification for hazardous areas, including ATEX, IECEx, JPEx and KCs. It ships with Rheonics Ostrich software, which distinguishes sand, water and gas phases and logs detection history. While native 4–20 mA, Modbus, HART, PROFINET, among other protocols, enable direct integration to existing plant control systems, enabling automated purge valve actuation, optimized desander cycles, and early warning of sand breakthrough and erosion risk.</span></p>...

  • MudSense – Automated Drilling Mud Density & Viscosity System
    <p><span>Rheonics MudSense is an automated inline monitoring system engineered specifically for drilling muds, cement slurries, and completion fluids in oil & gas operations. Powered by the SRD density and viscosity sensor, MudSense delivers continuous, real-time measurements of mud density, viscosity, and temperature directly in active mud lines. Unaffected by high rig vibrations, its balanced torsional resonator operates without moving parts or narrow passages, eliminating clogging and routine field recalibration.</span><br /><br /><span>Designed for harsh oilfield environments with ATEX, IECEx, and HazLoc certifications, MudSense withstands extreme pressures and sour service (Hastelloy options). Native integration via Modbus, HART, and PROFINET or other communication protocols available through external converters feeds real-time data to rig control systems—enabling early detection of kicks and losses, automated chemical dosing, and optimized wellbore stability.</span></p>...


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